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scientific edition of Bauman MSTU

SCIENCE & EDUCATION

Bauman Moscow State Technical University.   El № FS 77 - 48211.   ISSN 1994-0408

Numerically Analysed Thermal Condition of Hearth Rollers with the Water-Cooled Shaft

# 12, December 2016
DOI: 10.7463/1216.0852536
Article file: SE-BMSTU...o034.pdf (1268.35Kb)
author: A.V. Ivanov1,*



1 Bauman Moscow State Technical University, Moscow, Russia

Continuous furnaces with roller hearth have wide application in the steel industry. Typically, furnaces with roller hearth belong to the class of medium-temperature heat treatment furnaces, but can be used to heat the billets for rolling. In this case, the furnaces belong to the class of high temperature heating furnaces, and their efficiency depends significantly on the reliability of the roller hearth furnace. In the high temperature heating furnaces are used three types of water-cooled shaft rollers, namely rollers without insulation, rollers with insulating screens placed between the barrel and the shaft, and rollers with bulk insulation.
The definition of the operating conditions of rollers with water-cooled shaft greatly facilitates the choice of their design parameters when designing. In this regard, at the design stage of the furnace with roller hearth, it is important to have information about the temperature distribution in the body of the rollers at various operating conditions. The article presents the research results of the temperature field of the hearth rollers of metallurgical heating furnaces.
Modeling of stationary heat exchange between the oven atmosphere and a surface of rollers, and between the cooling water and shaft was executed by finite elements method. Temperature fields in the water-cooled shaft rollers of various designs are explored. The water-cooled shaft rollers without isolation, rollers with screen and rollers with bulk insulation, placed between the barrel and the water-cooled shaft were investigated. Determined the change of the thermo-physic parameters of the coolant, the temperature change of water when flowing in a pipe and shaft, as well as the desired pressure to supply water with a specified flow rate. Heat transfer coefficients between the cooling water and the shaft were determined directly during the solution based on the specified boundary conditions. Found that the greatest heat losses occur in the rollers without insulation. Insulation (screens or bulk insulation) between the shaft and the barrel of roller allows reducing the cooling water losses. A comparative analysis of research results allowed us to find that operating conditions of the furnace rolls with screen insulation are more favorable in terms of thermal conditions and losses, than those of rollers without the insulation and rollers with the bulk insulation.

References
  1. Liakh А.P. Pechnye rol’gangi.Proektirovanie i raschet [Hearth rollers. Design and operation]. Moscow, Metallurgiia Publ., 1997. 173 p. (in Russ.).
  2. Voskan’iants A.A., Ivanov A.V. Analysis of the thermostressed state of hearth rollers of normalizing furnace. Proizvodstvo prokata [Rolling products Manufacturing], 2003, no.6, pp. 31–36. (in Russ.).
  3. Teplotekhnika: Uchebnik dlya vuzov [Heat engineering: Textbook for high schools] / V.N. Lukanin, M.G. Shatrov, G.M. Kamfer a.o.; ed. by V.N. Lukanin. 2nd ed. Moscow: Vysshaya shkola Publ., 2000. 671 p. (in Russ.).
  4. Marochnik stalej i splavov [Steel grades] / A.S. Zubchenko, М.М. Koloskov, Yu.V. Kashirskij a.o.; ed. by А.S. Zubchenko. 2nded. Moscow, Mashinostroenie Publ., 2003. 784 p. (in Russ.).
  5. Gidravlika: Uchebnik dlia vuzov [Fluid mechanics: Textbook for high schools] / V.A. Kudinov, E.M. Kartashov, A.G. Kovalenko, Kudinov I.V.; Ed. by V.A. Kudinov. 4th ed. Moscow: Yurajt Publ., 2015. 385 p. (in Russ.).
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